Company history
Establishment
George G. Blaisdell founded Zippo Manufacturing Company in 1932, and produced the first Zippo lighter in early 1933, being inspired by an Austrian cigarette lighter of similar design. It got its name because Blaisdell liked the sound of the word "zipper" and "zippo" sounded more modern. On March 3, 1936, patent was granted for the Zippo lighter.
Zippo lighters became popular in the United States military, especially during World War II — when, as the company's Web site says, Zippo "ceased production of lighters for consumer markets and dedicated all manufacturing to the U.S. military." The Zippo at that time was made of brass, but as this commodity was unobtainable due to the war, Zippo used steel during the war years. While the Zippo Manufacturing Company never had an official contract with the military, soldiers and armed forces personnel insisted that Base exchange (BX) stores carry this sought-after lighter. While it had previously been common to have Zippos with authorized badges, unit crests and division insignia, it became popular among the American soldiers of the Vietnam War, to get their Zippos engraved with personal mottos. These lighters are now sought after collectors items and popular souvenirs for visitors to Vietnam.
After World War II, the Zippo lighter became increasingly used in advertising by companies large and small through the 1960s. Many of the early advertising Zippo lighters are works of art painted by hand, and as technology has evolved, so has the design and finish of the Zippo lighter. The basic mechanism of the Zippo lighter has remained unchanged.
In 2002 Zippo expanded its product line to include a variety of utility-style multi-purpose lighters, known as the Zippo MPL. This was followed in 2005 with the Outdoor Utility Lighter, known as the OUL. These lighters are fueled with butane. In August 2007 Zippo released a new butane lighter called the Zippo BLU.
A museum called Zippo/Case visitors center is located in Bradford, Pennsylvania at 1932 Zippo Drive. This 15,000 square foot (1398 m²) building contains rare and custom made Zippo lighters, and also sells the entire Zippo line. The museum was featured on the NPR program Weekend Edition Sunday on January 25, 2009. The museum also contains an enormous collection of Case knives. Since the Zippo company's 60th anniversary in 1992, annual editions have been produced for worldwide Zippo collectors.
From 1949 to 2002 Zippos were also produced in Niagara Falls, Ontario, Canada. Since 1933, over 400,000,000 Zippo lighters have been produced.
In 2009, Zippo announced plans to purchase Ronson Consumer Products Corporation, a long-time competitor in the lighter market. On February 3, 2010, the deal was finalized.
March 2011: Due to significant decrease of sales from 18 million lighter a year in the mid-1990s to about 12 million lighters this year related with pressure increasing on folks not to smoke, Zippo Manufacturing Co. will try offering a wider variety of products using Zippo brands such as watches, leisure clothing and cologne. This strategy is similar with a success of Victorinox Swiss Army Brands Inc. has had selling watches, luggage, clothing and fragrance.
Usage
Besides having gained popularity as “windproof” lighters, Zippo lighters are able to stay lit in harsh weather, due to the design of the windscreen and adequate rate of fuel delivery. As such, until recently they were highly popular with backpackers and within the military. Professional backpackers (operating in the wilderness) have however now turned away from the regular Zippo lighter in favor of butane lighters, heavy-duty matches, and ferrocerium rods. Many high-altitude and cold weather backpackersstill prefer Zippo lighters because butane lighters are less reliable in cold weather.
A consequence of the windproofing is that it is hard to extinguish a Zippo by blowing out the flame. However, if the flame is blown from the top down, it will easily be extinguished. The proper way to extinguish the lighter is to close the top half, which starves the flame of oxygen, but unlike other lighters, this does not cut the fuel. One of the recognizable features of Zippo is the fact that it burns with a wick. Opening the top lid produces an easily recognizable clicking sound for which Zippo lighters are known, and a different, but similar click can be heard when the lighter is closed. This noise is produced by the cam, a little lever that keeps the lid closed or opened securely, which is intended to keep the lid closed when not in use.
Price
Current Zippos carry a suggested retail price between US$12.95 up to US$12,675.95 for the 18k solid gold model. In 2001, according to the fall 2003 issue of IUP Magazine, a 1933 model was purchased for $18,000 at a swap meet in Tokyo, and in 2002 the company bought one valued at $12,000 for its own collection. During the 2007 75th anniversary celebrations, Zippo sold a near mint 1933 model for $37,000.
All Zippo lighters carry a limited lifetime guarantee, promoted using the trademarked phrase "It works or we fix it for free." The corporate web site boasts: "In almost 75 years, no one has ever spent a cent on the mechanical repair of a Zippo lighter regardless of the lighter’s age or condition."
Zippo dates
From mid-1955 Zippo started year coding their lighters by the use of dots (.). From 1966 until 1973 the year code was denoted by combinations of vertical lines (|). From 1974 until 1981 the coding comprised combinations of forward slashes (/), and from 1982 until June 1986 the coding was by backslash (\).
In July 1986, Zippo began including a lot code on all lighters showing the month and year of production. On the left of the underside was stamped a letter A–L, denoting the month (A = January, B = February, C = March, etc.). On the right was a Roman numeral which denoted the year, beginning with II in 1986. Thus a Zippo stamped H IX was made in August, 1993. However in 2001, Zippo altered this system, changing the Roman numerals to more conventional Arabic numerals. Thus a Zippo made in August 2004 was stamped H 04. There was a myth that Zippo lighters were made by prisoners, and the number identified the prisoner, or their crime and sentence length. Another myth was that a Zippo stamped 'H' was inferior to one stamped 'A'.
Construction
The cases of Zippo lighters are typically made of metal and are rectangular with a hinged top. On most models, the top of the case is slightly curved.
Inside the case are the works of the lighter: the spring-toggle lever that keeps the top closed, the wick, windscreen chimney, thumbwheel, and flint, all of which are mounted on an open-bottom metal box that is slightly smaller than the bottom of the outer case, and into which it slips snugly.
The hollow part of the interior box encloses a rayon batt which is in contact with the wick. The fuel, light petroleum distillate or synthetic isoparaffinic hydrocarbon (commonly referred to as lighter fluid or naphtha), is poured into the batt, which traps it. It also contains a tube that holds a short, cylindrical flint. The tube has an interior spring and exterior cap-screw that keeps the flint in constant contact with the exterior thumb-wheel. Spinning this rough-surfaced wheel against flint results in a spark that ignites the fluid in the wick.
The batt once had a small hole in the bottom to facilitate easier refueling. It was often used as a place to store extra flints. Newer models do not always have the hole, and instead have a flap in the bottom of the batt (with the hinge on one of the short edges). The words "LIFT TO FILL" are stamped in black ink multiple times on the bottom, with the intention being that the user should lift the flap and squirt the fuel in to the batt material under the flap.
All parts of the lighter are replaceable. In all there are 22 parts, and the Zippo lighter requires 108 manufacturing operations.
Zippo in Popular Culture
Zippo lighters are often included in films and modern movies. Usually popularized by famous villains and heroes. The Zippo lighter was re-introduced to a new generation when it was featured in the 1988 action-flick Die Hard, in which the main character recovers a zippo off of an enemy terrorist early in the movie. The zippo is featured in several classic scenes, it also helps reference the modern film back to western style themed movies of the 1950s and early 1960s.
Zippo lighters are often featured in crime sagas, usually owned by a distinguished character within the movie. The classic and infamous sound of zippo opening closing, and igniting can be synonymous with the introduction of a very important character in these movies.
A zippo lighter was also an important plot device in the 1994 film Four Rooms. The memorable scene takes place in a hotel room where a famous hollywood producer places a high-stakes bet with an anonymous party-goer that he cannot light his zippo lighter ten times in a row. This particular scene is referred to as the best in the entire movie.
Zippo lighters have become standard accessories for many celebrities as well. Actor/Comedian Denis Leary uses a zippo lighter during his 1992/1993 comedy tour "No Cure for Cancer". Leary would present his satirical rants while holding/smoking a lit cigarette. The taped performance introduction has Leary walking up to the microphone, putting the cigarette into his mouth, and lighting it with a zippo lighter, the only audible noise being the zippo opening, igniting, and closing. Leary has carried the Zippo tradition to his television show Rescue Me, in which his ex-wife's new boyfriend steals Leary's beloved FDNY Zippo lighter.
The Zippo BLU
Zippo released the Zippo BLU in 2007. It is a butane torch lighter, which Zippo has gone to great lengths to make sure is still "identifiable as a Zippo". Specifically, the lid and cam were "tuned" so that the lighter still makes the distinctive "Zippo click" and also it is one of the only butane torch lighters that uses a flint and striker wheel.
George G. Blaisdell founded Zippo Manufacturing Company in 1932, and produced the first Zippo lighter in early 1933, being inspired by an Austrian cigarette lighter of similar design. It got its name because Blaisdell liked the sound of the word "zipper" and "zippo" sounded more modern. On March 3, 1936, patent was granted for the Zippo lighter.
Zippo lighters became popular in the United States military, especially during World War II — when, as the company's Web site says, Zippo "ceased production of lighters for consumer markets and dedicated all manufacturing to the U.S. military." The Zippo at that time was made of brass, but as this commodity was unobtainable due to the war, Zippo used steel during the war years. While the Zippo Manufacturing Company never had an official contract with the military, soldiers and armed forces personnel insisted that Base exchange (BX) stores carry this sought-after lighter. While it had previously been common to have Zippos with authorized badges, unit crests and division insignia, it became popular among the American soldiers of the Vietnam War, to get their Zippos engraved with personal mottos. These lighters are now sought after collectors items and popular souvenirs for visitors to Vietnam.
After World War II, the Zippo lighter became increasingly used in advertising by companies large and small through the 1960s. Many of the early advertising Zippo lighters are works of art painted by hand, and as technology has evolved, so has the design and finish of the Zippo lighter. The basic mechanism of the Zippo lighter has remained unchanged.
In 2002 Zippo expanded its product line to include a variety of utility-style multi-purpose lighters, known as the Zippo MPL. This was followed in 2005 with the Outdoor Utility Lighter, known as the OUL. These lighters are fueled with butane. In August 2007 Zippo released a new butane lighter called the Zippo BLU.
A museum called Zippo/Case visitors center is located in Bradford, Pennsylvania at 1932 Zippo Drive. This 15,000 square foot (1398 m²) building contains rare and custom made Zippo lighters, and also sells the entire Zippo line. The museum was featured on the NPR program Weekend Edition Sunday on January 25, 2009. The museum also contains an enormous collection of Case knives. Since the Zippo company's 60th anniversary in 1992, annual editions have been produced for worldwide Zippo collectors.
From 1949 to 2002 Zippos were also produced in Niagara Falls, Ontario, Canada. Since 1933, over 400,000,000 Zippo lighters have been produced.
In 2009, Zippo announced plans to purchase Ronson Consumer Products Corporation, a long-time competitor in the lighter market. On February 3, 2010, the deal was finalized.
March 2011: Due to significant decrease of sales from 18 million lighter a year in the mid-1990s to about 12 million lighters this year related with pressure increasing on folks not to smoke, Zippo Manufacturing Co. will try offering a wider variety of products using Zippo brands such as watches, leisure clothing and cologne. This strategy is similar with a success of Victorinox Swiss Army Brands Inc. has had selling watches, luggage, clothing and fragrance.
Usage
Besides having gained popularity as “windproof” lighters, Zippo lighters are able to stay lit in harsh weather, due to the design of the windscreen and adequate rate of fuel delivery. As such, until recently they were highly popular with backpackers and within the military. Professional backpackers (operating in the wilderness) have however now turned away from the regular Zippo lighter in favor of butane lighters, heavy-duty matches, and ferrocerium rods. Many high-altitude and cold weather backpackersstill prefer Zippo lighters because butane lighters are less reliable in cold weather.
A consequence of the windproofing is that it is hard to extinguish a Zippo by blowing out the flame. However, if the flame is blown from the top down, it will easily be extinguished. The proper way to extinguish the lighter is to close the top half, which starves the flame of oxygen, but unlike other lighters, this does not cut the fuel. One of the recognizable features of Zippo is the fact that it burns with a wick. Opening the top lid produces an easily recognizable clicking sound for which Zippo lighters are known, and a different, but similar click can be heard when the lighter is closed. This noise is produced by the cam, a little lever that keeps the lid closed or opened securely, which is intended to keep the lid closed when not in use.
Price
Current Zippos carry a suggested retail price between US$12.95 up to US$12,675.95 for the 18k solid gold model. In 2001, according to the fall 2003 issue of IUP Magazine, a 1933 model was purchased for $18,000 at a swap meet in Tokyo, and in 2002 the company bought one valued at $12,000 for its own collection. During the 2007 75th anniversary celebrations, Zippo sold a near mint 1933 model for $37,000.
All Zippo lighters carry a limited lifetime guarantee, promoted using the trademarked phrase "It works or we fix it for free." The corporate web site boasts: "In almost 75 years, no one has ever spent a cent on the mechanical repair of a Zippo lighter regardless of the lighter’s age or condition."
Zippo dates
From mid-1955 Zippo started year coding their lighters by the use of dots (.). From 1966 until 1973 the year code was denoted by combinations of vertical lines (|). From 1974 until 1981 the coding comprised combinations of forward slashes (/), and from 1982 until June 1986 the coding was by backslash (\).
In July 1986, Zippo began including a lot code on all lighters showing the month and year of production. On the left of the underside was stamped a letter A–L, denoting the month (A = January, B = February, C = March, etc.). On the right was a Roman numeral which denoted the year, beginning with II in 1986. Thus a Zippo stamped H IX was made in August, 1993. However in 2001, Zippo altered this system, changing the Roman numerals to more conventional Arabic numerals. Thus a Zippo made in August 2004 was stamped H 04. There was a myth that Zippo lighters were made by prisoners, and the number identified the prisoner, or their crime and sentence length. Another myth was that a Zippo stamped 'H' was inferior to one stamped 'A'.
Construction
The cases of Zippo lighters are typically made of metal and are rectangular with a hinged top. On most models, the top of the case is slightly curved.
Inside the case are the works of the lighter: the spring-toggle lever that keeps the top closed, the wick, windscreen chimney, thumbwheel, and flint, all of which are mounted on an open-bottom metal box that is slightly smaller than the bottom of the outer case, and into which it slips snugly.
The hollow part of the interior box encloses a rayon batt which is in contact with the wick. The fuel, light petroleum distillate or synthetic isoparaffinic hydrocarbon (commonly referred to as lighter fluid or naphtha), is poured into the batt, which traps it. It also contains a tube that holds a short, cylindrical flint. The tube has an interior spring and exterior cap-screw that keeps the flint in constant contact with the exterior thumb-wheel. Spinning this rough-surfaced wheel against flint results in a spark that ignites the fluid in the wick.
The batt once had a small hole in the bottom to facilitate easier refueling. It was often used as a place to store extra flints. Newer models do not always have the hole, and instead have a flap in the bottom of the batt (with the hinge on one of the short edges). The words "LIFT TO FILL" are stamped in black ink multiple times on the bottom, with the intention being that the user should lift the flap and squirt the fuel in to the batt material under the flap.
All parts of the lighter are replaceable. In all there are 22 parts, and the Zippo lighter requires 108 manufacturing operations.
Zippo in Popular Culture
Zippo lighters are often included in films and modern movies. Usually popularized by famous villains and heroes. The Zippo lighter was re-introduced to a new generation when it was featured in the 1988 action-flick Die Hard, in which the main character recovers a zippo off of an enemy terrorist early in the movie. The zippo is featured in several classic scenes, it also helps reference the modern film back to western style themed movies of the 1950s and early 1960s.
Zippo lighters are often featured in crime sagas, usually owned by a distinguished character within the movie. The classic and infamous sound of zippo opening closing, and igniting can be synonymous with the introduction of a very important character in these movies.
A zippo lighter was also an important plot device in the 1994 film Four Rooms. The memorable scene takes place in a hotel room where a famous hollywood producer places a high-stakes bet with an anonymous party-goer that he cannot light his zippo lighter ten times in a row. This particular scene is referred to as the best in the entire movie.
Zippo lighters have become standard accessories for many celebrities as well. Actor/Comedian Denis Leary uses a zippo lighter during his 1992/1993 comedy tour "No Cure for Cancer". Leary would present his satirical rants while holding/smoking a lit cigarette. The taped performance introduction has Leary walking up to the microphone, putting the cigarette into his mouth, and lighting it with a zippo lighter, the only audible noise being the zippo opening, igniting, and closing. Leary has carried the Zippo tradition to his television show Rescue Me, in which his ex-wife's new boyfriend steals Leary's beloved FDNY Zippo lighter.
The Zippo BLU
Zippo released the Zippo BLU in 2007. It is a butane torch lighter, which Zippo has gone to great lengths to make sure is still "identifiable as a Zippo". Specifically, the lid and cam were "tuned" so that the lighter still makes the distinctive "Zippo click" and also it is one of the only butane torch lighters that uses a flint and striker wheel.
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| Navy Zippo |
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| Zippo's flint-wheel Ignition at work |
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| Brass-based case design with matched insert coloring |
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| A lit 1968 slim model Zippo |
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